Njengomunye wabakhiqizi besikhunta abancintisana kakhulu kanye nenkampani yokubumba ngemijovo eShayina. Sisebenzela izinhlelo zokusebenza eziningi embonini, okuhlanganisa izinhlelo zokusebenza zasekhaya, ezimoto, ze-elekthronikhi, zezokwelapha, ezolimo, ezezimayini njll.

Izinsizakalo zethu zifaka:

• Umklamo we-CAD/ukuhlaziywa kokugeleza kwesikhunta/i-DFM
• Isikhunta somjovo esenziwe ngokwezifiso, ukwenza i-die-cast
• Ukubumba umjovo wepulasitiki
• Ukulingisa, ukukhiqizwa komthamo omncane
• Ukupenda, ukuphrinta amakhono, ukuhlanganisa

Isingeniso

Isitolo sethu sokubumba imijovo sihlomise amasethi ayi-12 emishini yokubumba imijovo yepulasitiki, kusukela ku-40ton kuya ku-800 ton, sinikeza izinsizakalo zokukhiqiza ngokuzenzakalelayo amahora angama-24 ngosuku, izinsuku eziyi-7 ngesonto. I-resin yepulasitiki esiyikhethile ihlanganisa ububanzi obubanzi, kufaka phakathi i-ABS, i-PC, i-PP, i-PA, i-PMMA, i-POM, i-PE njll.

Sakha izikhunta zokubumba ngepulasitiki, ekuqaleni komklamo wesikhunta, sicabangela ukubumba ngenaliti, kusenza sikwazi ukufeza isikhathi esifushane somjikelezo wokubumba, izindleko zokulungisa ezincane, okuzogcina kuzuzise amakhasimende ethu. Ama-oda okukhiqiza ngevolumu ephansi nawo ayamukelekile, kwakwenzeka njalo lapho amakhasimende ezwa ukuthi izindleko azibekezeleleki ikakhulukazi izindleko zokwenza isikhunta. Isikhunta sethu siyakwazi ukuhlinzeka ngezixazululo eziphelele zokunciphisa isabelomali sakho sephrojekthi yevolumu ephansi enekhwalithi enhle. Ochwepheshe bethu basebenzisana nani ukuthola ikhambi elingcono kakhulu lezinkampani zenu.

Sinolwazi ngezinhlobo ezahlukene zezinhlobo ... Siphinde sisebenzise uhlelo oluthuthukisiwe lwe-CAD/CAM/CAE, singasebenza ngefomethi yedatha ku-pdf, dwg, dxf, igs, stp njll.

Isimiso Sokusebenza

Ukubumba ngomjovo kuyinqubo yokwenza i-resin yepulasitiki ibe yisimo esifunwayo. Umshini wokubumba ngomjovo ucindezela ipulasitiki encibilikisiwe ibe yisikhunta, bese upholisa ngohlelo lokupholisa lube yisimo esiqinile esiklanywe kahle, cishe wonke ama-thermoplastics asebenzisa le ndlela, uma kuqhathaniswa nezinye izindlela zokucubungula, ukubumba ngomjovo kunenzuzo yokunemba, umkhiqizo, kunesidingo esiphezulu semishini kanye nezindleko zesikhunta, ngakho-ke kungokwenzelwe ukukhiqizwa kwezingxenye ezibunjiwe ngomjovo ngobuningi obukhulu.

Umshini wokubumba umjovo ovame ukusetshenziswa njenge-plunger cylinder/screw cylinder. Inqubo yokubumba umjovo: faka izinto zokusetshenziswa zepulasitiki kusuka kwi-hopper ziye emgqonyeni, i-plunger iqala ukusunduza, izinto zokusetshenziswa zepulasitiki zisunduzelwa endaweni yokushisa bese zidlula nge-bypass shuttle, ipulasitiki encibilikisiwe nge-nozzle iye emgqonyeni wesikhunta, bese amanzi noma uwoyela ugeleza ohlelweni lokupholisa oluklanyelwe ukupholisa isikhunta ukuze kutholakale into yepulasitiki. Izingxenye ezibunjiwe zomjovo ezivela emgqonyeni wesikhunta zivame ukudingeka ukuze kulungiswe kahle ukususa ukucindezeleka okudalwe ngesikhathi senqubo yokubumba ukuze kube nokuzinza nokusebenza okuhle.

Izigaba eziyisithupha zeukubunjwa komjovo wepulasitikiinqubo
Inqubo yokubumba umjovo wepulasitiki iqala ngokufaka amandla adonsela phansi ama-pellet e-polyolefin kusuka ku-hopper angene kuyunithi yokubumba yomshini wokubumba. Ukushisa nokucindezela kufakwa ku-resin ye-polyolefin, okwenza ukuthi incibilike futhi igeleze. Ukuncibilika kufakwa ngaphansi kokucindezela okuphezulu ku-mold. Ukucindezela kugcinwa ezintweni ezisemgodini kuze kube yilapho ziphola futhi ziqina. Lapho izinga lokushisa lengxenye yepulasitiki liphansi kunezinga lokushisa lokuphambuka kwezinto, i-mold iyavuleka bese ingxenye yepulasitiki ikhishwa.

Inqubo ephelele yokujova ibizwa ngokuthi umjikelezo wokubumba. Isikhathi esiphakathi kokuqala kokujova kokuncibilika emgodini wesikhunta kanye nokuvulwa kwesikhunta sibizwa ngokuthi isikhathi sokuvala isikhunta. Isikhathi somjikelezo wokujova siqukethe isikhathi sokuvala isikhunta kanye nesikhathi esidingekayo ukuvula isikhunta, ukukhipha ingxenye yepulasitiki, nokuvala isikhunta futhi, umshini wokubumba umjovo udlulisela i-resin ezingxenyeni ezibunjiwe ngomjikelezo wokuncibilika, wokujova, wokupakishwa, kanye nowokupholisa. Umshini wokubumba umjovo wepulasitiki uhlanganisa izingxenye ezilandelayo ezibalulekile njengoba zingezansi.

Uhlelo lokufaka umjovo: faka izinto zokusetshenziswa kusilinda, uzifudumeze bese uzincibilikisa, cindezela izinto ezincibilikisiwe zingene emgodini nge-spare.
Uhlelo lwe-hydraulic: ukunikeza amandla okujova.
Uhlelo lwesikhunta: ukulayisha nokuhlanganisa isikhunta.
Uhlelo lokubopha: ukunikeza amandla okupakisha.
Uhlelo lokulawula: ukulawula isenzo, uhlelo lokupholisa.

Amandla okubopha avame ukusetshenziswa ukuhlonza amandla omshini wokubumba umjovo wepulasitiki, ezinye izilinganiso zifaka phakathi ivolumu yokudubula, izinga lomjovo, ingcindezi yomjovo, isikulufu, ukwakheka kwebha yokujova, usayizi wesikhunta, kanye nebanga eliphakathi kwebha yokubopha. Imishini yokubumba umjovo wepulasitiki ingahlukaniswa ngezigaba eziningana, ngaphandle kwemishini yenhloso ejwayelekile yezingxenye zepulasitiki ezivamile ngaphandle kokunemba okuphezulu noma ukwakheka okungavamile, kunemishini ebekezelela ngokuqinile ikakhulukazi izingxenye ezinembile kakhulu, kanye nemishini yesivinini esikhulu yezingxenye ezinodonga oluncane.

Inqubo yonke yokubumba ngomjovo ifaka phakathi izinyathelo eziyisithupha ezilandelayo

1) Isikhunta siyavalwa bese isikulufu siqala ukuqhubekela phambili ukuze sijovwe.

2) Ukugcwalisa, khipha izinto zokusetshenziswa ezincibilikisiwe emgodini.

3) Paka, umgodi upakishwe njengoba isikulufu siqhubeka phambili.

4) Uma iphola, umgodi uyaphola njengoba isango liqina futhi livaleka, isikulufu siqala ukuhoxa ukuze senze izinto zibe yipulasitiki emjikelezweni olandelayo.

5) Isikhunta sivuleka futhi sikhiphe ingxenye, isikhunta siyavuleka bese kuthi izingxenye zifakwe ngohlelo lokukhipha.

6) Vala, isikhunta siyavalwa bese kuqala umjikelezo olandelayo.

Inqubo ye-PO

Kusukela ekuphenyweni kuya ekuqinisekisweni kwe-PO, sinenqubo ejwayelekile okufanele siyilandele, isiza kokubili abangaphakathi kanye namakhasimende ukuthi bahlale becacile ukuthi sikuphi. Ukuguquka kwesinyathelo ngasinye kuzoba lula futhi kube lula.
Inqubo yoku-oda isikhunta sepulasitiki somjovo wokuthumela ngaphandle:

• Uthole umdwebo wezingxenye ze-2D/3D ovela kumakhasimende, umphathi wephrojekthi ubamba umhlangano wokuqalisa ukuze kubuyekezwe idatha evela kumakhasimende nabaklami besikhunta, abenzi besikhunta, umphathi we-QA, i-PMC. Qoqa lonke ulwazi oluxoxwe ngalo, thumela umbiko we-DFM kumakhasimende ukuze kuqinisekiswe.
• Umbiko we-DFM uqukethe lonke ulwazi oludingekayo ngaphambi kokuklama nokukhiqiza. Indlela yokuvala isikhunta, indlela yokukhipha, ukwakheka kwezikhonkwane zokujova, ukwakheka kwezingxenye, umugqa wokuhlukanisa isikhunta, umugqa wokupholisa. Izici ezikhethekile zesakhiwo njengezilayidi, iziphakamisi zama-angle, ukuphela kwengqikithi yesikhunta kanye nomgodi, ukuqopha njll.
• Ngemva kokuba yonke imininingwane isixoxiwe, ukuqala komklamo wesikhunta kanye nokuhlelwa kwe-2D komklamo wesikhunta kuzonikezwa amakhasimende zingakapheli izinsuku ezingu-1-3, umklamo wesikhunta ku-3D uthatha izinsuku ezingu-3-7 kuye ngokuthi isikhunta siyinkimbinkimbi kangakanani.
• Thumela umklamo wesikhunta kumakhasimende ukuze uvunyelwe, qala uku-oda insimbi yesikhunta, isisekelo sesikhunta, izesekeli ngemuva kokufaka idiphozithi. Umbiko wenqubo uzothunyelwa futhi ubonise yonke inqubo ehleliwe. Umbiko wamasonto onke uzolandela njengoba inqubo yokukhiqiza isikhunta iqhubekela phambili ize iqedwe.
• Isivivinyo sokuqala sesikhunta sitshela ukuthi yonke indlela yokusebenza kwesikhunta isebenza kahle, ukuthi ingxenye yaso ilungile yini, sihlola uhlelo lokupholisa isikhunta, uhlelo lokujova isikhunta, uhlelo lokukhipha isikhunta njll. Ngemva kokuguqulwa okufanele, amasampula epulasitiki abunjiwe e-T1 azothunyelwa kumakhasimende kanye nombiko wobukhulu, ipharamitha yokugoba isikhunta. Ngokuvamile kungu-90% wokuphelela.
• Thola amazwana ngokuthuthukiswa kwesampula, ukusebenza, ukubukeka, ngokwezinga ngemva kokulungiswa, uqedele ukuthungwa/ukupholisha, ukuqopha, thumela amasampula ukuze avunyelwe okokugcina.
• Yenza umsebenzi omncane ozenzakalelayo bese uhlola umbiko we-CPK ukuze uqinisekise ukuthi amathuluzi azinzile.
• Ukupakisha isikhunta ngebhokisi lokhuni, uma isikhunta sithunyelwa olwandle, sinaka kakhulu ukupakisha kwe-vacuum ukuze sigweme ukugqwala. Amaphakheji afaka wonke umdwebo womklamo wesikhunta we-2d/3d, idatha yokuhlela ye-NC, ithusi, izingxenye ezisele, izinto ezifakwayo ezishintshaniswayo, njll.
• Landela ukusebenza komsebenzi wesikhunta esitshalweni samakhasimende futhi unikeze izinsizakalo ezidingekayo.

Singakwazi ngisho nokwakha imikhiqizo yepulasitiki emikhulu njengemfuneko yamakhasimende, esetshenziswa kabanzi ezimayini, ezimbonini, ekwakheni njalo njalo. Sicela uxhumane nefektri ukuthola izidingo ezikhethekile.